Cost Management Tip: Understand your Operations
Cycle
by:
Daryl Cowie
The more efficiently you can fill orders the more money you get
to keep from each sale. If you sell an extra $10 product you
may only get to keep $1 or $2 after you finish paying for the
product, warehouses, salaries, etc. But if you can find a way
to do something for $10 less than you're doing it now you get
to keep the whole $10.
This is one of the basic views of business from an operations,
or orders fulfillment perspective. It is commonly broken down
into four main steps:
1. Sell a product or service
2. Source the parts and labor
3. Build the product or prepare the service
4. Deliver the product or service to the customer
The end goal is to provide a solution that the customer is
happy with so you can collect payment.
Sell
The selling stage of the fulfillment cycle is lead generation,
conversion and closing all rolled into one. From the
perspective of the operations team (the team that needs to
deliver whatever the sales team has sold, or fulfill the order)
a sale is what gets the cycle started.
Source
Sourcing is the activity of gathering together all of the raw
materials and labor required to fulfill the order. The sourcing
team is responsible for purchasing raw materials such as nuts
and bolts and paper and ink. The definition of raw materials
differs greatly depending on the business. For a nuts and bolts
company, the raw materials will be iron and steel to make the
nuts and bolts. For an airline raw materials would include
planes, fuel, food, baggage carts, etc. Raw materials refer to
things that you buy in finished form from an outside supplier,
and then use in the process of putting together your own
product or providing your own service.
The other side of sourcing is the people side. If you want to
make nuts and bolts, or if you want to start an airline, it is
obviously not enough to gather up a bunch of raw materials.
They are useless without people to turn them into something.
You also need to source people. Do you hire permanent staff? Do
you sign short term contracts? What skills do the people need?
This is all part of the sourcing process.
In short, sourcing means getting together all the labor and all
the materials required to get the job done. Good sourcing teams
are up front planners that arrange a lot of things, and spend a
lot of money on raw materials. Wherever a lot of money is being
spent, there is also a lot of opportunity for savings. Supply
chain optimization to decrease sourcing costs is big business,
and worth the effort.
Build
Building is the process of taking all the raw materials and
labor and using them to create a product or service.
For a products business you take the raw materials, turn them
into a product, put them in a package, and pile them in the
warehouse or on the shipping dock to be delivered to the
customer.
For a services business building is getting things ready. If
your business is providing business training for adults, do you
just walk in and give the training? No, you take your raw
materials (paper, computer, name tags, CDs, pens, props, etc)
and you build them into a training course.
Simply put, building is turning raw materials into something
presentable to your customer. You can build a product. You can
build a service.
Building things costs a lot of money, particularly in process
costs and labor costs (remembering that materials are already
provided by the sourcing team). Optimizing your processes to
use less labor, and controlling the salaries of big teams of
people (like factory workers) have big impacts on the viability
of your business. This is particularly true in very large
organizations.
Deliver
Delivery is getting your product or service into your
customer’s hands. The range of delivery methods varies greatly
across businesses, but it is always an important customer
interaction that has a huge impact on the satisfaction of your
customer.
Delivery is the part of the process that the customer sees. The
customer doesn’t see you order raw materials, or build your
products. The customer sees whatever is delivered, and the
people that deliver it. People judge your business by the
delivery experience at least as much as they do by the quality
of your products and services. A good delivery team is a vital
step in starting the work of getting the next sale.
Customers buy perception, and remember what they see. They
don’t see the sourcing team. They don’t see the building team.
They see the delivery team. Make sure the delivery team has
what it needs to deliver a great customer experience. People
judge your company by the people they come in contact with, not
by all the great people they never get to meet.
Summary
The operations cycle consists of 4 main steps: Sell, Source,
Build, and Deliver. This perspective of business is primarily
focused at looking inside the business for better ways to do
things that will result in top quality products and services at
reasonable costs.
This view of the business cycle tends to put focus on
optimizing process control across the business to provide
better quality, and lower cost. Two things customers
love.
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